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VOCs treatment

Chemical / new materials

Shaanxi Tongchuan Kaili New Materials — Exhaust Treatment — Case Study

Shaanxi Tongchuan Kaili New Materials — Exhaust Treatment

Tailored VOC and reaction off-gas handling for specialty materials production.

Published project parameters checked

The published record covers a new-materials and catalyst manufacturing site with three separately documented exhaust duties. The treatment narrative combines source capture, wet pretreatment, zeolite-based VOC concentration and catalytic treatment, followed by odor polishing.

Published project data

Industry
Catalyst and new-materials manufacturing
Hydrogenation synthesis workshop
40,000 m³/h design airflow
Nitrogen-line organic exhaust
800 m³/h design airflow
Class A warehouse exhaust
35,000 m³/h design airflow
Published discharge arrangement
Stack height of at least 15 m
Project date
Not stated in the supplied project record

How the treatment train is configured

Published project record

Source capture and negative-pressure collection

Hoods and branch ducts collect workshop emissions and route them to the treatment train without uncontrolled escape.

Published project record

Wet scrubber and mist eliminator

Removes soluble acid/alkaline components, coarse dust and entrained droplets before the VOC stage.

Published project record

Zeolite concentration and catalytic treatment

Concentrates the organic fraction before catalytic destruction, reducing the volume sent to the hot treatment stage.

Published project record

High-energy ion polishing

The source page describes a final polishing step for residual trace organics and odor.

Design and repeat-project checks

  • The three airflows are published as separate design duties and are not presented here as one automatically combined fan duty.
  • The website project description identifies mixed acid/alkaline gas, VOCs, dust, organic odor and trace hazardous impurities as the treatment challenge.
  • Final fan static pressure, VOC mass loading, lower explosive limit assessment and outlet guarantee require the original process schedule and calculation package.

Evidence boundary

The public sources provide design airflows and a process narrative, but not signed inlet/outlet test data. This page therefore makes no independent removal-efficiency or compliance claim.

Source records

Evidence reviewed 2026-09-20.

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Installation photos

Shaanxi Tongchuan Kaili New Materials — Exhaust Treatment installation 2
Shaanxi Tongchuan Kaili New Materials — Exhaust Treatment installation 3

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